Dicronite NADCAP Dicronite QSC Dicronite QSC

Cleanroom Plastic Molding

Plastic Molding

Functional Mechanisims:

• Friction reduction via ultralow coefficient of friction (µ=0.030). • No effect on mold dimensions, film thickness maximum 0.5 microns. • High temperature stability up to 538o C. • Useful on both mold surfaces and moving/sliding parts.

Dicronite Dry Lubrication Benefits:

Reduced Cycle Times:

• Up to 25% cycle time reduction demolding PP undercut screw caps. • 15% cycle time reduction demolding EVA seal. • 10% cycle time reduction demolding PP measuring cup closure.

Reduced Reject Rates:

• Force-demolded PP notched snap reject rate reduced plus an added benefit of 12% cycle time reduction. • Force-demolded PP measuring cup closure reject rate reduced from ~1% to <0.1% by reduced jolting during demolding. Reduced Maintenance Costs: • 1 million cycles with no noticeable wear on 70N side loaded 3mm ejector pins. • 10x ROI (cost reduction/application cost) on sliding parts used in shaping interior honeycomb contour for molded polyamide gear levers.

Reduced Filling Pressure:

• In molds with long flow distances and small wall thickness the filling pressure may be reduced, lowering flash production and energy costs, and extending mold life.

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